GAZI UNIVERSITY INFORMATION PACKAGE - 2018 ACADEMIC YEAR

COURSE DESCRIPTION
PLANT LAYOUT AND DESIGN/MM 412 E
Course Title: PLANT LAYOUT AND DESIGN
Credits 3 ECTS 3
Semester 8 Compulsory/Elective Elective
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  English
 -- NAME OF LECTURER(S)
  Prof. Dr. Mustafa YURDAKUL
 -- WEB SITE(S) OF LECTURER(S)
  http://w3.gazi.edu.tr/~yurdakul/, http://www.websitem.gazi.edu.tr/site/yurdakul
 -- EMAIL(S) OF LECTURER(S)
  yurdakul@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
Students are expected to understand all related concepts with factory designapply the concepts in a structural way.
They are also expected to build a factory starting with drawingssales quantities.
Form a feasibility report for a factory






 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face
 -- PREREQUISITES AND CO-REQUISITES
  There is no prerequisiteco-requisite for this course.
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  MM 323 Manufacturing Systems
 --COURSE CONTENT
1. Week  INTRODUCTION: Factory design, its operating environment, stages in factory design, definition of selection problem in factories, selection examples, i
2. Week  PROCESS SELECTION: Explanationcomparison of manufacturing processes, PRIMA matrix, process selection flow charts, importance of cost in process select
3. Week  PROCESS SELECTION: Explanationcomparison of manufacturing processes, PRIMA matrix, process selection flow charts, importance of cost in process select
4. Week  MACHINERY SELECTION: Selection of machineries using multi-criteria selection models. Typesmodels of various machineries will be described.
5. Week  FIRST MIDTERM EXAM
6. Week  MATERIAL HANDLING: Goals of material handling, The 20 principles of material handling, The material handling problem-solving procedure, material handl
7. Week  MATERIAL HANDLING SYSTEM SELECTION: AS/RS systems, Conveyors, Automated Guided Vehicle Systems, Trucks, Cranes, Calculations for necessary number of m
8. Week  FORMATION OF PLANT LAYOUT: Layout types such as Function layout, Line layout, Project layout, Cellular Layout. Advantages disadvantages of each layout
9. Week  INITIAL LAYOUT FORMATION AND ITS IMPROVEMENT IN FUNCTIONAL LAYOUT: From-To chart, Activity relationships diagram, Dimensionless block diagram, Flow an
10. Week  SECOND MIDTERM EXAM
11. Week  FLEXIBLE MANUFACTURING SYSTEMS (FMS) AND CELLULAR LAYOUTS: Components of FMS: Machining centers, robots, material handling equipments, Layout types us
12. Week  OTHER CRITICAL ISSUES IN PLANT DESIGN: Selection of cutting tools, jigsfixtures, calculation of number of machines factory capacity, technology level
13. Week  OTHER CRITICAL ISSUES IN PLANT DESIGN: Selection of cutting tools, jigsfixtures, calculation of number of machines factory capacity, technology level
14. Week  FINANCIAL FEASIBILITY ANALYSIS: Determination of all actual expensesrevenues during the operation of the factory. Understanding all related concepts.
15. Week  FINANCIAL FEASIBILITY ANALYSIS: Determination of all actual expensesrevenues during the operation of the factory. Understanding all related concepts
16. Week  FINAL EXAM
 -- RECOMMENDED OR REQUIRED READING
  1) Scallon, P., Process Planning - The Design/ Manufacture Interface, Butterworth- Heinemann, Burlington, 2003. 2) Facilities Planning, J. A. Tompkins
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, Question & Answer, Demonstration, Drill - Practise
 -- WORK PLACEMENT(S)
  -------------
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
2
30
 Assignment
0
0
 Exercises
0
0
 Projects
1
30
 Practice
0
0
 Quiz
0
0
 Contribution of In-term Studies to Overall Grade  
60
 Contribution of Final Examination to Overall Grade  
40
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
14
3
42
 Practising Hours of Course Per Week
0
 Reading
6
2
12
 Searching in Internet and Library
6
1
6
 Designing and Applying Materials
0
 Preparing Reports
4
3
12
 Preparing Presentation
1
4
4
 Presentation
1
2
2
 Mid-Term and Studying for Mid-Term
2
3
6
 Final and Studying for Final
1
3
3
 Other
0
 TOTAL WORKLOAD: 
87
 TOTAL WORKLOAD / 25: 
3.48
 ECTS: 
3
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Engineering graduates with sufficient theoretical and practical background for a successful profession and with application skills of fundamental scientific knowledge in the engineering practice.X
2Engineering graduates with skills and professional background in describing, formulating, modeling and analyzing the engineering problem, with a consideration for appropriate analytical solutions in all necessary situationsX
3Engineering graduates with the necessary technical, academic and practical knowledge and application confidence in the design and assessment of machines or mechanical systems or industrial processes with considerations of productivity, feasibility and environmental and social aspects.X
4Engineering graduates with the practice of selecting and using appropriate technical and engineering tools in engineering problems, and ability of effective usage of information science technologiesX
5Ability of designing and conducting experiments, conduction data acquisition and analysis and making conclusionsX
6Ability of identifying the potential resources for information or knowledge regarding a given engineering issueX
7The abilities and performance to participate multi-disciplinary groups together with the effective oral and official communication skills and personal confidenceX
8Ability for effective oral and official communication skills in Turkish Language and, at minimum, one foreign languageX
9Engineering graduates with motivation to life-long learning and having known significance of continuous education beyond undergraduate studies for science and technology
10Engineering graduates with well-structured responsibilities in profession and ethics
11Engineering graduates who are aware of the importance of safety and healthiness in the project management, workshop environment as well as related legal issuesX
12Consciousness for the results and effects of engineering solutions on the society and universe, awareness for the developmental considerations with contemporary problems of humanityX