GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
MACHINING THEORY AND MACHINE TOOLS/MM467
Course Title: MACHINING THEORY AND MACHINE TOOLS
Credits 3 ECTS 5
Course Semester 7 Type of The Course Elective
COURSE INFORMATION
 -- (CATALOG CONTENT)
 -- (TEXTBOOK)
 -- (SUPPLEMENTARY TEXTBOOK)
 -- (PREREQUISITES AND CO-REQUISITES)
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- COURSE OBJECTIVES
 -- COURSE LEARNING OUTCOMES
Understanding of basic of machining operations
Understanding of basic of machine tools
Understanding of basics of CNC machine tools
Understanding of standardization of cutting tool's geometries
 -- MODE OF DELIVERY
  Lecture, Question & Answer, Demonstration, Drill - Practise
 --WEEKLY SCHEDULE
1. Week  Cutting mechanics, chip formation, cutting forces, plowing force, chip thickness (theory of Ernst and Merchant)
2. Week  Cutting mechanics, chip formation, cutting forces, plowing force, chip thickness (theory of Ernst and Merchant)
3. Week  Friction in metal cutting, tool geometry and chip breaker
4. Week  Forms of wear in metal cutting, tool life criteria, the tool material
5. Week  Forms of wear in metal cutting, tool life criteria, the tool material
6. Week  Economics of metal cutting
7. Week  Surface roughness, Cutting fluids
8. Week  Temperatures in metal cutting
9. Week  Turning machines. Process calculations
10. Week  Turning machines. Process calculations
11. Week  Turning machines. Process calculations
12. Week  Hole making and sizing operations. Force, torque and power calculations
13. Week  Straight and contour cutting: Shapers, planers, milling machines. Related calculations
14. Week  Surface finish operations: Grinding, honing, super finishing, lapping
15. Week  
16. Week  
 -- TEACHING and LEARNING METHODS
 -- ASSESSMENT CRITERIA
 
Quantity
Total Weighting (%)
 Midterm Exams
2
40
 Assignment
1
10
 Application
0
0
 Projects
0
0
 Practice
0
0
 Quiz
2
10
 Percent of In-term Studies  
60
 Percentage of Final Exam to Total Score  
40
 -- WORKLOAD
 Activity  Total Number of Weeks  Duration (weekly hour)  Total Period Work Load
 Weekly Theoretical Course Hours
14
3
42
 Weekly Tutorial Hours
0
 Reading Tasks
14
2
28
 Searching in Internet and Library
14
1
14
 Material Design and Implementation
0
 Report Preparing
2
8
16
 Preparing a Presentation
0
 Presentation
0
 Midterm Exam and Preperation for Midterm Exam
2
7
14
 Final Exam and Preperation for Final Exam
1
10
10
 Other (should be emphasized)
0
 TOTAL WORKLOAD: 
124
 TOTAL WORKLOAD / 25: 
4.96
 Course Credit (ECTS): 
5
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Adequate knowledge in mathematics, science and engineering subjects pertaining to the relevant discipline; ability to use theoretical and applied knowledgein these areas in complex engineering problems.X
2Ability to identify, formulate, and solve complex engineering problems; ability to select and apply proper analysis and modeling methods for this purpose.X
3Ability to design a complex system, process, device or product under realistic constraints and conditions, in such a way as to meet the desired result; ability to apply modern design methods for this purpose.X
4Ability to devise, select, and use modern techniques and tools needed for analyzing and solving complex problems encountered in engineering practice; ability to employ information technologies effectively.X
5Ability to design and conduct experiments, gather data, analyze and interpret results for investigating complex engineering problems or discipline specific research questions.X
6Ability to work efficiently in intra-disciplinary and multi-disciplinary teams; ability to work individually.
7Ability to communicate effectively in Turkish, both orally and in writing; knowledge of a minimum of one foreign language; ability to write effective reports and comprehend written reports, prepare design and production reports, make effective presentations, and give and receive clear and intelligible instructions.X
8Recognition of the need for lifelong learning; ability to access information, to follow developments in science and technology, and to continue to educate him/herself.X
9Consciousness to behave according to ethical principles and professional and ethical responsibility; knowledge on standards used in engineering practice.X
10Knowledge about business life practices such as project management, risk management, and change management; awareness in entrepreneurship, innovation; knowledge about sustainable development.X
11Knowledge about the global and social effects of engineering practices on health, environment, and safety, and contemporary issues of the century reflected into the field of engineering; awareness of the legal consequences of engineering solutions.
 -- NAME OF LECTURER(S)
   (Dr. Yusuf USTA)
 -- WEB SITE(S) OF LECTURER(S)
   (-)
 -- EMAIL(S) OF LECTURER(S)
   (1. yusta@gazi.edu.tr)