GAZI UNIVERSITY INFORMATION PACKAGE - 2018 ACADEMIC YEAR

COURSE DESCRIPTION
MACHINING THEORY AND MACHINE TOOLS/MM467
Course Title: MACHINING THEORY AND MACHINE TOOLS
Credits 3 ECTS 3
Semester 7 Compulsory/Elective Elective
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- NAME OF LECTURER(S)
  Assoc.Prof.Dr. Yusuf Usta
 -- WEB SITE(S) OF LECTURER(S)
  www.websitem.gazi.edu.tr/uyusuf
 -- EMAIL(S) OF LECTURER(S)
  uyusuf@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
Understanding of basic of machining operations
Understanding of basic of machine tools
Understanding of basics of CNC machine tools
Understanding of standardization of cutting tool's geometries





 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face.
 -- PREREQUISITES AND CO-REQUISITES
  There is no prerequisite or co-requisite for this course.
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  There is no recommended optional programme component for this course.
 --COURSE CONTENT
1. Week  Cutting mechanics, chip formation, cutting forces, plowing force, chip thickness (theory of Ernst and Merchant)
2. Week  Cutting mechanics, chip formation, cutting forces, plowing force, chip thickness (theory of Ernst and Merchant)
3. Week  Friction in metal cutting, tool geometry and chip breaker
4. Week  Forms of wear in metal cutting, tool life criteria, the tool material
5. Week  Forms of wear in metal cutting, tool life criteria, the tool material
6. Week  Economics of metal cutting
7. Week  Midterm 1
8. Week  Surface roughness, Cutting fluids
9. Week  Temperatures in metal cutting
10. Week  Turning machines. Process calculations
11. Week  Turning machines. Process calculations
12. Week  Midterm 2
13. Week  Hole making and sizing operations. Force, torque and power calculations
14. Week  Straight and contour cutting: Shapers, planers, milling machines. Related calculations
15. Week  Surface finish operations: Grinding, honing, super finishing, lapping.
16. Week  Final
 -- RECOMMENDED OR REQUIRED READING
  G. Boothroyd and W. A. Knight, Fundamentals of Machining and Machine Tools, Marcel Dekker, Inc., New York, 1989, ISBN: 0-8247-7852-9.
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, Question & Answer, Demonstration, Drill - Practise
 -- WORK PLACEMENT(S)
  None.
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
2
40
 Assignment
1
10
 Exercises
0
0
 Projects
0
0
 Practice
0
0
 Quiz
2
10
 Contribution of In-term Studies to Overall Grade  
60
 Contribution of Final Examination to Overall Grade  
40
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
14
3
42
 Practising Hours of Course Per Week
0
 Reading
0
 Searching in Internet and Library
0
 Designing and Applying Materials
0
 Preparing Reports
1
10
10
 Preparing Presentation
0
 Presentation
0
 Mid-Term and Studying for Mid-Term
2
8
16
 Final and Studying for Final
1
10
10
 Other
2
1
2
 TOTAL WORKLOAD: 
80
 TOTAL WORKLOAD / 25: 
3.2
 ECTS: 
3
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Engineering graduates with sufficient theoretical and practical background for a successful profession and with application skills of fundamental scientific knowledge in the engineering practice.X
2Engineering graduates with skills and professional background in describing, formulating, modeling and analyzing the engineering problem, with a consideration for appropriate analytical solutions in all necessary situationsX
3Engineering graduates with the necessary technical, academic and practical knowledge and application confidence in the design and assessment of machines or mechanical systems or industrial processes with considerations of productivity, feasibility and environmental and social aspects.X
4Engineering graduates with the practice of selecting and using appropriate technical and engineering tools in engineering problems, and ability of effective usage of information science technologiesX
5Ability of designing and conducting experiments, conduction data acquisition and analysis and making conclusionsX
6Ability of identifying the potential resources for information or knowledge regarding a given engineering issueX
7The abilities and performance to participate multi-disciplinary groups together with the effective oral and official communication skills and personal confidence
8Ability for effective oral and official communication skills in Turkish Language and, at minimum, one foreign languageX
9Engineering graduates with motivation to life-long learning and having known significance of continuous education beyond undergraduate studies for science and technologyX
10Engineering graduates with well-structured responsibilities in profession and ethicsX
11Engineering graduates who are aware of the importance of safety and healthiness in the project management, workshop environment as well as related legal issuesX
12Consciousness for the results and effects of engineering solutions on the society and universe, awareness for the developmental considerations with contemporary problems of humanity