GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
Automotive Manufacturing Processes/OM 309
Course Title: Automotive Manufacturing Processes
Credits 4 ECTS 4
Course Semester 5 Type of The Course Compulsory
COURSE INFORMATION
 -- (CATALOG CONTENT)
 -- (TEXTBOOK)
 -- (SUPPLEMENTARY TEXTBOOK)
 -- (PREREQUISITES AND CO-REQUISITES)
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- COURSE OBJECTIVES
 -- COURSE LEARNING OUTCOMES
Students attended this course are able to gain knowledge about structure and manufacturing vehicle and engine parts
Students attended this course are able to use metal cutting machines used in automotive manufacturing
 -- MODE OF DELIVERY
  The mode of delivery of this course is face to face
 --WEEKLY SCHEDULE
1. Week  Work accidents and safety precautions, measuring and measuring devices, basic manufacturing techniques in engine and vehicle manufacturing
2. Week  Metal cutting machines (lathe, milling, grinding, honing, polishing machines, etc.) Crankshafts, structure, manufacturing methods, surface hardening m
3. Week  Crankshaft grinding machines, grinding of main and pin journals, polishing, Engine blocks, structure, types, casting methods, cylinder surface coating
4. Week  Cylinder boring machines, boring of cylinders, Honing, types, cylinder honing machines, honing of cylinders, control, surface roughness and honing fai
5. Week  Camshafts, structures, materials, manufacturing techniques, determination of cam profile and producing cam master
6. Week  Camshaft grinding machines, camshaft manufacturing
7. Week  Surface grinding and milling (grinding or milling cylinder head, block, flywheel and manifold surface)
8. Week  Midterm Exam, Cylinder heads and manufacturing, Pistons, structures, types, controls, failures and piston manufacturing
9. Week  Piston rings, Connecting rods, structures, controls, failures, manufacturing, grinding of connecting rod big ends
10. Week  Bearings, bearing types, bearing materials, manufacturing methods, main bearing boring machines, boring of main bearings and camshaft bearings, Pin be
11. Week  Valves, materials of valves, valve manufacturing techniques, valve grinding machines, grinding of valves, machining of valve seat surfaces and install
12. Week  Material and manufacturing techniques of other engine parts, parts of transmission and differential gear, shaft, joint and boxes
13. Week  Motor vehicle body and chassis manufacturing
14. Week  Alternative materials and manufacturing techniques in automotive industry
15. Week  
16. Week  
 -- TEACHING and LEARNING METHODS
 -- ASSESSMENT CRITERIA
 
Quantity
Total Weighting (%)
 Midterm Exams
1
42
 Assignment
0
0
 Application
1
18
 Projects
0
0
 Practice
0
0
 Quiz
0
0
 Percent of In-term Studies  
60
 Percentage of Final Exam to Total Score  
40
 -- WORKLOAD
 Activity  Total Number of Weeks  Duration (weekly hour)  Total Period Work Load
 Weekly Theoretical Course Hours
14
3
42
 Weekly Tutorial Hours
14
2
28
 Reading Tasks
5
2
10
 Searching in Internet and Library
0
 Material Design and Implementation
0
 Report Preparing
0
 Preparing a Presentation
0
 Presentation
0
 Midterm Exam and Preperation for Midterm Exam
1
10
10
 Final Exam and Preperation for Final Exam
1
10
10
 Other (should be emphasized)
0
 TOTAL WORKLOAD: 
100
 TOTAL WORKLOAD / 25: 
4
 Course Credit (ECTS): 
4
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Capability of obtaining adequate knowledge in mathematics, science and engineering subjects in the automotive field; applying theoretical and practical knowledge for modeling and solving engineering problems in this field.X
2Capability of formulation and solving engineering problems; for this purpose selecting and appliying the appropriate analysis and modeling methods.X
3Capability of evaluation of engine and vehicle design projects, designing any engine and vehicle parts, to bring prototype and series production stage.X
4Capability of design of complex systems for specific needs, component or process in whole or in part.X
5Capability of development of modern methods and tools necessary for engineering applications, selection and effective use and to use of information technologies effectively.X
6Capability of analysis of the engineering problems and for the solution designing and performing experiments, collecting data, analyzing and interpretting the results.X
7Capability of work in team and individual and ability to work effectively with other disciplines.X
8Capability of effective communication both verbal and written in Turkish and at least one foreign language konwledgeX
9Capability of access to information in the framework of lifelong learning, to follow the developments in science and technology and self-improvement.X
10Resposibility of professional and ethical liability.X
11Awareness of leadership, entrepreneurship, innovation and sustainable development in business life.X
12Being competent in the engineering applications, legislations, legal consequences and in the field of occupational health and safety.X
13Capability of research and application in the subjects of noise, environment and emissions.X
14Capability of making education in the field.X
 -- NAME OF LECTURER(S)
   (Prof. Dr. Can ÇINAR , Assoc. Prof. Dr. Melih OKUR)
 -- WEB SITE(S) OF LECTURER(S)
   (websitem.gazi.edu.tr/site/cancinar , websitem.gazi.edu.tr/site/mokur)
 -- EMAIL(S) OF LECTURER(S)
   (cancinar@gazi.edu.tr , mokur@gazi.edu.tr)