GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
AUTOMOTIVE MANUFACTURING PROCESSES/OM-341
Course Title: AUTOMOTIVE MANUFACTURING PROCESSES
Credits 4 ECTS 6
Semester 5 Compulsory/Elective Compulsory
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- NAME OF LECTURER(S)
  Prof. Dr. Can CINAR
 -- WEB SITE(S) OF LECTURER(S)
  http://websitem.gazi.edu.tr/site/cancinar
 -- EMAIL(S) OF LECTURER(S)
  cancinar@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
Students attended this course are able to gain knowledge automotive manufacturinguse metal cutting machines used in engine manufacturing
 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face
 -- PREREQUISITES AND CO-REQUISITES
  There is no prerequisiteco-requisite for this course.
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  There is no recommended optional programme component for this course.
 --COURSE CONTENT
1. Week  Work accidentssafety precautions, measuring measuring devices, basic manufacturing techniques in engine vehicle manufacturing
2. Week  Metal cutting machines (lathe, milling, grinding, honing, polishing machines, etc.) Crankshafts, structure, manufacturing methods, surface hardening m
3. Week  Crankshaft grinding machines, grinding of mainpin journals, polishing, drilling of oil channels Engine blocks, structure, types, casting methods, cyl
4. Week  Cylinder boring machines, boring of cylinders, Honing, types, cylinder honing machines, honing of cylinders, control, surface roughnesshoning failures
5. Week  Camshafts, structures, materials, manufacturing techniques, determination of cam profileproducing cam master
6. Week  Camshaft grinding machines, camshaft manufacturing
7. Week  Surface grindingmilling (grindingmilling cylinder head, block, flywheelmanifold surface)
8. Week  MIDTERM EXAM
9. Week  Cylinders headsmanufacturing, Pistons, structures, types, controls, failurespiston manufacturing
10. Week  Piston rings, Connecting rods, structures, controls, failures, manufacturing, grinding of connecting rod big end
11. Week  Bearings, bearing types, bearing materials, manufacturing methods, main bearing boring machines, boring of main bearingscamshaft bearings, Pin bearing
12. Week  bush honing machines, honing of piston pin bore, brake wheel cylinders, bigsmall ends of connecting rods
13. Week  Valves, materials of valves, valve manufacturing techniques, valve grinding machines, grinding of valves, machining of valve seat surfacesinstalling s
14. Week  Materialmanufacturing techniques of the parts of transmissiondifferential gear, shaft, jointboxes, Materialmanufacturing techniques of clutch parts
15. Week  Motor vehicle bodychassis manufacturing, Alternative materialsmanufacturing techniques in automotive industry
16. Week  FINAL EXAM
 -- RECOMMENDED OR REQUIRED READING
  1. Hughes, J.G. Automotive Engine Rebuilding, Prentice Hall, USA, 2003. 2. Heisler, H., VehicleEngine Technology, Second Edition, Society of Automoti
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, Question & Answer, Demonstration, Drill - Practise
 -- WORK PLACEMENT(S)
  Not Applicable
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
1
25
 Assignment
0
0
 Exercises
1
15
 Projects
0
0
 Practice
0
0
 Quiz
0
0
 Contribution of In-term Studies to Overall Grade  
40
 Contribution of Final Examination to Overall Grade  
60
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
14
3
42
 Practising Hours of Course Per Week
14
2
28
 Reading
14
2
28
 Searching in Internet and Library
5
2
10
 Designing and Applying Materials
2
3
6
 Preparing Reports
0
 Preparing Presentation
0
 Presentation
0
 Mid-Term and Studying for Mid-Term
1
16
16
 Final and Studying for Final
1
20
20
 Other
0
 TOTAL WORKLOAD: 
150
 TOTAL WORKLOAD / 25: 
6
 ECTS: 
6
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Capability of obtaining adequate knowledge in mathematics, science and engineering subjects in the automotive field; applying theoretical and practical knowledge for modeling and solving engineering problems in this field.X
2Capability of formulation and solving engineering problems; for this purpose selecting and appliying the appropriate analysis and modeling methods.X
3Capability of evaluation of engine and vehicle design projects, designing any engine and vehicle parts, to bring prototype and series production stage.X
4Capability of design of complex systems for specific needs, component or process in whole or in part.X
5Capability of development of modern methods and tools necessary for engineering applications, selection and effective use and to use of information technologies effectively.X
6Capability of analysis of the engineering problems and for the solution designing and performing experiments, collecting data, analyzing and interpretting the results.X
7Capability of work in team and individual and ability to work effectively with other disciplines.X
8Capability of effective communication both verbal and written in Turkish and at least one foreign language konwledgeX
9Capability of access to information in the framework of lifelong learning, to follow the developments in science and technology and self-improvement.X
10Resposibility of professional and ethical liability.X
11Awareness of leadership, entrepreneurship, innovation and sustainable development in business life.X
12Being competent in the engineering applications, legislations, legal consequences and in the field of occupational health and safety.X
13Capability of research and application in the subjects of noise, environment and emissions.X
14Capability of making education in the field.X