GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
DESIGN OF METAL INJECTION/EXTRUSION MOULDS/İMM -412
Course Title: DESIGN OF METAL INJECTION/EXTRUSION MOULDS
Credits 3 ECTS 3
Semester 8 Compulsory/Elective Elective
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- NAME OF LECTURER(S)
  Assist. Prof. Dr İbrahim KARAAĞAÇ
 -- WEB SITE(S) OF LECTURER(S)
  http://www.websitem.gazi.edu.tr/site/ibrahimkaraagac
 -- EMAIL(S) OF LECTURER(S)
  ibrahimkaraagac@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
A student who takes this course knows metal extrusion/injection molds, designs metal extrusion/injection mold of any product. Moreover, he learns proc
 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face
 -- PREREQUISITES AND CO-REQUISITES
  There is no prerequisite or co-requisite for this course.
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  Plastik part design, Plastic Injection Molding
 --COURSE CONTENT
1. Week  Introduce metal extrusion/ injection technology
2. Week  Design a product that moldable metal extrusion/ injection method
3. Week  Structure of metal extrusion/ injection molds
4. Week  Metal extrusion/ injection mold parts
5. Week  Prepare metal extrusion/ injection mold set
6. Week  Manufacturing metal extrusion/ injection mold
7. Week  Manufacturing metal extrusion/ injection mold (cont.)
8. Week  Manufacturing metal extrusion/ injection mold (cont.)
9. Week  Manufacturing metal extrusion/ injection mold (cont.)
10. Week  Heat treatment of mold parts
11. Week  Mold assembly
12. Week  Try metal extrusion/ injection mold in press machine
13. Week  Quality control and solve defects
14. Week  Maintenance and clean molds
15. Week  Technical visiting and reporting
16. Week  Final examination
 -- RECOMMENDED OR REQUIRED READING
  1. High integrity die casting processes / Edward J. Vinarcik., 2003, John Wiley & Sons, New York,. 2. Handbook of Aluminum: Vol. 1: Physical Metallurgy and Processes, George E. Totten, D. Scott MacKenzie, 2003, Marcel Dekker Ltd, USA. 3. Die Casting Engineering: A Hydraulic, Thermal and Mechanical Process, Bill Andresen, 2005, Marcel Dekker Ltd, USA
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, Question & Answer, Demonstration, Drill - Practise
 -- WORK PLACEMENT(S)
  No
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
1
85
 Assignment
1
15
 Exercises
1
15
 Projects
1
15
 Practice
0
0
 Quiz
0
0
 Contribution of In-term Studies to Overall Grade  
40
 Contribution of Final Examination to Overall Grade  
60
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
15
3
45
 Practising Hours of Course Per Week
13
3
39
 Reading
0
0
0
 Searching in Internet and Library
0
0
0
 Designing and Applying Materials
1
1
1
 Preparing Reports
0
0
0
 Preparing Presentation
0
0
0
 Presentation
0
0
0
 Mid-Term and Studying for Mid-Term
0
0
0
 Final and Studying for Final
0
0
0
 Other
0
0
0
 TOTAL WORKLOAD: 
85
 TOTAL WORKLOAD / 25: 
3.4
 ECTS: 
3
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1The ability of choosing and design manufacturing systems by using contemprary methods, tools and TechnologiesX
2To be able to conduct both qualitative and quantitative scientific research methods and techniques in their major areaX
3The ability of using modern engineering methods such as computer software and contemporary methods to acquire knowledge in engineering design and analysisX
4The ability of leadership and working with multi-disciplinary projectsX
5The ability to design and conduct experiments as well as to analyze and interpret data of experimentsX
6The ability to select, develop and/or design a system, component, or process to meet desired performance, manufacturing capabilities and economic requirementsX
7Understanding of professional and ethical responsibilityX
8The communication skill of oral and written Turkish and EnglishX
9The ability of identifying, presenting, formulating, and solving manufacturing engineering problemsX
10The ability of design, execution, to analyze and evaluate of manufacturing systemsX
11The ability to apply the basic and the principles of engineering sciences for solving manufacturing problemsX
12The ability to understand and comment on the impact of manufacturing engineering solutions in a national and global contextX