GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
METAL FORMING TECHNIQUES/İMM -311
Course Title: METAL FORMING TECHNIQUES
Credits 3 ECTS 3
Course Semester 5 Type of The Course Elective
COURSE INFORMATION
 -- (CATALOG CONTENT)
 -- (TEXTBOOK)
 -- (SUPPLEMENTARY TEXTBOOK)
 -- (PREREQUISITES AND CO-REQUISITES)
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- COURSE OBJECTIVES
 -- COURSE LEARNING OUTCOMES
Fundamentals of elasticity and plasticity, elasto-plastic behaviour of materials, effects of material-die interface, knowledge about basic calculation
Knowledge about hot and cold forging, extrusion, rolling, drawing and sheet metal forming technologies.
Students have the knowledge about metal forming die and tools
Students have the knowledge about the relationship between materials and forming systems
Students have the knowledge about selection or design of optimum machine tool and die for manufacturing of given component.
Students will be able to compare the alternative methods to produce economically the given components

 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face
 --WEEKLY SCHEDULE
1. Week  Introduction to Plastic Forming of Metals: Classification and introduction of processes
2. Week  Mechanical principles: Fundamentals of elasticity and plasticity: Stress and strain conditions
3. Week  Mechanical principles: Yield Criteria and Normality Principle
4. Week  Mechanical Principles: Hardening and Plastic Instability, strain rate, effects of temperature and friction
5. Week  Mechanical Principles: Ideal Work Method, Slab Method and other advanced analysis methods
6. Week  Metallurgical Principles - Flow behavior of metals
7. Week  Metallurgical Principles - Flow behavior of metals under manufacturing conditions
8. Week  Midterm, Forging and Forging Technology
9. Week  Forging and Forging Technology
10. Week  Rolling and Rolling Technology
11. Week  Extrusion, Drawing Technologies
12. Week  Sheet Forming Technologies
13. Week  Special plastic forming methods
14. Week  Manufacturing of plastic forming molds and dies
15. Week  
16. Week  
 -- TEACHING and LEARNING METHODS
 -- ASSESSMENT CRITERIA
 
Quantity
Total Weighting (%)
 Midterm Exams
1
60
 Assignment
0
0
 Application
0
0
 Projects
0
0
 Practice
0
0
 Quiz
0
0
 Percent of In-term Studies  
60
 Percentage of Final Exam to Total Score  
40
 -- WORKLOAD
 Activity  Total Number of Weeks  Duration (weekly hour)  Total Period Work Load
 Weekly Theoretical Course Hours
14
3
42
 Weekly Tutorial Hours
0
0
0
 Reading Tasks
0
 Searching in Internet and Library
0
 Material Design and Implementation
2
4
8
 Report Preparing
1
5
5
 Preparing a Presentation
0
 Presentation
4
0
 Midterm Exam and Preperation for Midterm Exam
1
7
7
 Final Exam and Preperation for Final Exam
1
13
13
 Other (should be emphasized)
0
 TOTAL WORKLOAD: 
75
 TOTAL WORKLOAD / 25: 
3
 Course Credit (ECTS): 
3
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Uses textbooks, application tools and other resources with up-to-date information in engineeringX
2Designs a machine, part or process to provide expected performance, manufacturing characteristics and economyX
3Design engineering systems, conduct experiments, analyze and comment on the resultsX
4Takes responsibility individually and as a team member to solve unpredictable complex problems encountered in engineering applicationsX
5Plans and manages activities for employee development in project workX
6Use databases and other sources of information in accessing information related to the field and conducting literature researchX
7Becomes aware of lifelong learning, follows developments in science and technology and constantly self-renewalX
8Identifies, presents, formulates and solves manufacturing engineering problems using current computer software and engineering methodsX
9Follows the information in the field in a foreign languageX
10Knows the issues of quality, environment, occupational health and safety in project management and engineering applicationsX
 -- NAME OF LECTURER(S)
   ( Dr. Oğuz POYRAZOĞLU)
 -- WEB SITE(S) OF LECTURER(S)
   (http://www.websitem.gazi.edu.tr/site/opoyrazoglu)
 -- EMAIL(S) OF LECTURER(S)
   ( opoyrazoglu@gazi.edu.tr)