GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
METAL CUTTING THEORY AND CUTTING TOOLS/İMM -305
Course Title: METAL CUTTING THEORY AND CUTTING TOOLS
Credits 4 ECTS 5
Semester 5 Compulsory/Elective Compulsory
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  ETAL CUTTING TH
 -- NAME OF LECTURER(S)
  Prof. Dr. Ulvi ŞEKER, Prof. Dr. Yusuf ŞAHİN
 -- WEB SITE(S) OF LECTURER(S)
  http://www.websitem.gazi.edu.tr/site/useker
 -- EMAIL(S) OF LECTURER(S)
  useker@gazi.edu.tr, ysahin@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
To have some basic knowledge about cutting tools and factors effecting on chip formation and to be able selection an appropriate cutting tools for any
 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face
 -- PREREQUISITES AND CO-REQUISITES
  There is no prerequisite or co-requisite for this course.
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  There is no recommended optional programme component for this course.
 --COURSE CONTENT
1. Week  Structure of Materials and Their Mechanical Behaviours
2. Week  Metal Cutting Operations and Terminology
3. Week  The Essential Features of Metal Cutting
4. Week  Metal Cutting Theories, Forces and Stress in Metal Cutting
5. Week  Heat in Metal Cutting
6. Week  Tool Life and Tool Life Models
7. Week  Tool Wear and Machining Economics
8. Week  Midterm exam
9. Week  Cutting Tool Materials (High speed steel, Cemented carbide and Cermet cutting tools)
10. Week  Cutting Tool Materials (Ceramics, Cubic Boron Nitride-CBN, Polycrystalline Diamond – PCD, Special Cutting Tools)
11. Week  Classification of Cutting Tool Materials and Code Keys for Inserts
12. Week  Machinability and Machinability Evaluation
13. Week  Surface Roughness /Coolants and Lubricants
14. Week  Tool Holders and Code Keys for Tool Holders
15. Week  Tool Holders and Code Keys for Tool Holders
16. Week  Selection of appropriate cutting tools and holders in machining
 -- RECOMMENDED OR REQUIRED READING
  1. Metal Cutting, E. Trent and P. Wright, 4. Baskı, 2000 2. Talaş kaldırma prensipleri I, Y., ŞAHİN. Nobel basım yayım Dağıtım, Ankara, 2000 3. Talaş kaldırma prensipleri II, Y., ŞAHİN. Nobel basım yayım Dağıtım, Ankara, 2001 4. Kesici Takım Tasarımı Ders Notu, Ulvi ŞEKER, 1994 5. Talaş Kaldırma Prensipleri Ders Notu, Ulvi ŞEKER, 1994 6. Talaş Kaldırma Yöntemleri ve Takım Tezgahları, M.Akkurt, Birsen Yayınevi, İstanbul, 1992. 7. Metal Cutting Principles, Milton C.Shaw, 1984. 8. Principles of Manufacture”, S.C. Black, V. Chiles, A.J. Lisseman, S.J. Martin, 1996 9. Materials and Processes in Manufacturing, E. Paul Degarmo, J.T. Black, R. A. Kohser, 1997.
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, Question & Answer, Demonstration, Drill - Practise
 -- WORK PLACEMENT(S)
  Not Applicable
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
1
50
 Assignment
0
0
 Exercises
0
0
 Projects
0
0
 Practice
0
0
 Quiz
0
0
 Contribution of In-term Studies to Overall Grade  
50
 Contribution of Final Examination to Overall Grade  
50
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
16
4
64
 Practising Hours of Course Per Week
0
 Reading
0
 Searching in Internet and Library
4
4
16
 Designing and Applying Materials
0
 Preparing Reports
0
 Preparing Presentation
2
4
8
 Presentation
2
4
8
 Mid-Term and Studying for Mid-Term
1
4
4
 Final and Studying for Final
1
4
4
 Other
3
4
12
 TOTAL WORKLOAD: 
116
 TOTAL WORKLOAD / 25: 
4.64
 ECTS: 
5
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1The ability of choosing and design manufacturing systems by using contemprary methods, tools and TechnologiesX
2To be able to conduct both qualitative and quantitative scientific research methods and techniques in their major areaX
3The ability of using modern engineering methods such as computer software and contemporary methods to acquire knowledge in engineering design and analysisX
4The ability of leadership and working with multi-disciplinary projectsX
5The ability to design and conduct experiments as well as to analyze and interpret data of experimentsX
6The ability to select, develop and/or design a system, component, or process to meet desired performance, manufacturing capabilities and economic requirementsX
7Understanding of professional and ethical responsibilityX
8The communication skill of oral and written Turkish and EnglishX
9The ability of identifying, presenting, formulating, and solving manufacturing engineering problemsX
10The ability of design, execution, to analyze and evaluate of manufacturing systemsX
11The ability to apply the basic and the principles of engineering sciences for solving manufacturing problemsX
12The ability to understand and comment on the impact of manufacturing engineering solutions in a national and global contextX