GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
MANUFACTURING METHODS/İMM -220
Course Title: MANUFACTURING METHODS
Credits 2 ECTS 2
Semester 4 Compulsory/Elective Compulsory
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  Turkish
 -- NAME OF LECTURER(S)
  Assoc.Prof. Hakan DİLİPAK, Assoc.Prof. Yunus KAYIR
 -- WEB SITE(S) OF LECTURER(S)
  http://www.websitem.gazi.edu.tr/site/hdilipak, http://www.websitem.gazi.edu.tr/site/ykayir
 -- EMAIL(S) OF LECTURER(S)
  hdilipak@gazi.edu.tr, ykayir@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
Learn the solidification, heat treatment and casting methods
Leran the surface treatments of metallic parts and manufacturing of ceramic parts
Learn methods of metal forming. Learn the hot and the cold forming.
Learn the formability and the machinability.
Learn the sheet forming processes, shearing, bending, stretching, deep drawing
Learn Dimensional and geometrical tolerances, surface roughness classification of material removal processes, machining parameters.
Learn the chip formation, cutting force and power and cutting fluids,
Learn the tools and the tool life.
Learn the welding methods.
Learn the soldering, brazing and bonding. Manufacturing of polymer parts.
 -- MODE OF DELIVERY
  The mode of delivery of this course is Face to face
 -- PREREQUISITES AND CO-REQUISITES
  There is no prerequisite or co-requisite for this course.
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  There is no recommended optional programme component for this course.
 --COURSE CONTENT
1. Week  Solidification and heat treatment, metal casting. Properties of castings. Cast alloys, melting and casting practice.
2. Week  Casting processes. Finishing processes of cast parts. Quality of cast products
3. Week  Surface treatments of metallic parts. Manufacturing of ceramic parts
4. Week  Introduction to metal forming. Hot and cold forming. Metallurgical and mechanical fundamentals. Yield criteria.
5. Week  Formability and workability. Bulk forming processes. Forging
6. Week  Extrusion, bar and wire drawing, rolling
7. Week  Sheet forming processes, shearing, bending, stretching, deep drawing, etc. Economics of manufacturing
8. Week  Midterm Exam
9. Week  Dimensional and geometrical tolerances, surface roughness, classification of material removal processes, machining parameters.
10. Week  Chip formation. Cutting force and power. Cutting fluids, Tools and tool life. Machinability. Turning
11. Week  Design in manufacturing. Non-traditional manufacturing processes. Classification of welding methods. Solid state welding.
12. Week  Fusion welding. Resistance welding. Arc welding. Other welding and cutting methods.
13. Week  Soldering, brazing and bonding.
14. Week  Manufacturing of polymer parts.
15. Week  Manufacturing of composites. Powder metallurgy
16. Week  Rapid prototyping.
 -- RECOMMENDED OR REQUIRED READING
  Fundamentals of modern manufacturing, M.P. Groover, 3rd ed., 2007, Wiley
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, Question & Answer
 -- WORK PLACEMENT(S)
  No
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
1
40
 Assignment
0
0
 Exercises
0
0
 Projects
0
0
 Practice
0
0
 Quiz
0
0
 Contribution of In-term Studies to Overall Grade  
40
 Contribution of Final Examination to Overall Grade  
60
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
14
2
28
 Practising Hours of Course Per Week
0
 Reading
0
 Searching in Internet and Library
0
 Designing and Applying Materials
0
 Preparing Reports
0
 Preparing Presentation
0
 Presentation
0
 Mid-Term and Studying for Mid-Term
0
 Final and Studying for Final
0
 Other
11
2
22
 TOTAL WORKLOAD: 
50
 TOTAL WORKLOAD / 25: 
2
 ECTS: 
2
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1The ability of choosing and design manufacturing systems by using contemprary methods, tools and TechnologiesX
2To be able to conduct both qualitative and quantitative scientific research methods and techniques in their major areaX
3The ability of using modern engineering methods such as computer software and contemporary methods to acquire knowledge in engineering design and analysisX
4The ability of leadership and working with multi-disciplinary projectsX
5The ability to design and conduct experiments as well as to analyze and interpret data of experimentsX
6The ability to select, develop and/or design a system, component, or process to meet desired performance, manufacturing capabilities and economic requirementsX
7Understanding of professional and ethical responsibilityX
8The communication skill of oral and written Turkish and English
9The ability of identifying, presenting, formulating, and solving manufacturing engineering problemsX
10The ability of design, execution, to analyze and evaluate of manufacturing systemsX
11The ability to apply the basic and the principles of engineering sciences for solving manufacturing problemsX
12The ability to understand and comment on the impact of manufacturing engineering solutions in a national and global contextX