GAZI UNIVERSITY INFORMATION PACKAGE - 2019 ACADEMIC YEAR

COURSE DESCRIPTION
MANUFACTURING PROCESSES/MM 206 E
Course Title: MANUFACTURING PROCESSES
Credits 4 ECTS 5
Semester 4 Compulsory/Elective Compulsory
COURSE INFO
 -- LANGUAGE OF INSTRUCTION
  English
 -- NAME OF LECTURER(S)
  Prof.Dr. Rahmi Ünal, Assoc. Prof. Dr. Yusuf Usta, Assist.Prof.Dr. Elmas Salamcı
 -- WEB SITE(S) OF LECTURER(S)
  www.websitem.gazi.edu.tr/runal, www.websitem.gazi.edu.tr/uyusuf, www.websitem.gazi.edu.tr/esalamci
 -- EMAIL(S) OF LECTURER(S)
  runal@gazi.edu.tr, uyusuf@gazi.edu.tr, esalamci@gazi.edu.tr
 -- LEARNING OUTCOMES OF THE COURSE UNIT
To gain the knowledge about casting.
To gain the knowledge about metal working.
To gain the knowledge about machining methods.
To gain the knowledge about powder metallurgy.
To gain the knowledge about welding.
To gain the knowledge the principles of measurements.
 -- MODE OF DELIVERY
  The mode of delivery of this course is face to face education. Besides, at least three lab studies are conducted to support the content of the course.
 -- PREREQUISITES AND CO-REQUISITES
  None
 -- RECOMMENDED OPTIONAL PROGRAMME COMPONENTS
  ----
 --COURSE CONTENT
1. Week  Foundry and Special Casting Processes: Sand casting, die casting, investment casting, centrifugal casting
2. Week  Foundry and Special Casting Processes: Sand casting, die casting, investment casting, centrifugal casting
3. Week  Foundry and Special Casting Processes: Sand casting, die casting, investment casting, centrifugal casting
4. Week  Welding: Classification, arc welding, resistance welding, oxy-gas welding, other welding processes
5. Week  Welding: Classification, arc welding, resistance welding, oxy-gas welding, other welding processes. 1st midterm
6. Week  Cold and Hot Working of Metals: Definitions, rolling, forging, extrusion, wire drawing, other plastic deformation processes
7. Week  Sheet Metal Working: Piercing,/blanking, deep drawing.
8. Week  Powder Metallurgy: Powder production, pressing, sintering, applications. 2nd midterm
9. Week  Metal Cutting: Cutting theory, cutting tools, chip formation, cutting fluids, machinibility, tool life
10. Week  Metal Cutting: Cutting theory, cutting tools, chip formation, cutting fluids, machinibility, tool life
11. Week  Metal Cutting Operations and machine tools: Turning, milling, drilling, grinding
12. Week  Metal Cutting Operations and machine tools: Turning, milling, drilling, grinding
13. Week  Metal Cutting Operations and machine tools: Turning, milling, drilling, grinding
14. Week  Metrology: Terminology, basic linear measurements
15. Week  Final
16. Week  Final
 -- RECOMMENDED OR REQUIRED READING
  1) P. F. Ostwald and J. Munoz, Manufacturing Processes and Systems (9th Edition), John Wiley and Sons Ltd., 1997, New York, ISBN: 0-471-04741-4 (Old edition of the book: B. H. Amstead, P. H. Ostwald and M. L. Begeman, Manufacturing Processes, (8th Edition), John Wiley and Sons Ltd., 1987, ISBN:0-471-85403-4). 2) E. P. Degarmo, J.T. Black and R. A. Kohser, ‘Materials and Processes in Manufacturing’, Prentice Hall Int., New Jersey, 1997, ISBN: 0-13-261371-9 3) M. P. Groover, ‘Fundamentals of Modern Manufacturing’, Prentice Hall Int., New Jersey, 1996, ISBN: 0-13-312182-8.
 -- PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
  Lecture, quizzes, demonstration, practice
 -- WORK PLACEMENT(S)
  None
 -- ASSESSMENT METHODS AND CRITERIA
 
Quantity
Percentage
 Mid-terms
2
50
 Assignment
0
0
 Exercises
0
0
 Projects
0
0
 Practice
0
0
 Quiz
1
10
 Contribution of In-term Studies to Overall Grade  
60
 Contribution of Final Examination to Overall Grade  
40
 -- WORKLOAD
 Efficiency  Total Week Count  Weekly Duration (in hour)  Total Workload in Semester
 Theoretical Study Hours of Course Per Week
14
2
28
 Practising Hours of Course Per Week
14
2
28
 Reading
14
1
14
 Searching in Internet and Library
0
 Designing and Applying Materials
10
2
20
 Preparing Reports
0
 Preparing Presentation
0
 Presentation
0
 Mid-Term and Studying for Mid-Term
2
10
20
 Final and Studying for Final
1
10
10
 Other
10
1
10
 TOTAL WORKLOAD: 
130
 TOTAL WORKLOAD / 25: 
5.2
 ECTS: 
5
 -- COURSE'S CONTRIBUTION TO PROGRAM
NO
 PROGRAM LEARNING OUTCOMES
1
2
3
4
5
1Engineering graduates with sufficient theoretical and practical background for a successful profession and with application skills of fundamental scientific knowledge in the engineering practice.X
2Engineering graduates with skills and professional background in describing, formulating, modeling and analyzing the engineering problem, with a consideration for appropriate analytical solutions in all necessary situationsX
3Engineering graduates with the necessary technical, academic and practical knowledge and application confidence in the design and assessment of machines or mechanical systems or industrial processes with considerations of productivity, feasibility and environmental and social aspects.X
4Engineering graduates with the practice of selecting and using appropriate technical and engineering tools in engineering problems, and ability of effective usage of information science technologiesX
5Ability of designing and conducting experiments, conduction data acquisition and analysis and making conclusions
6Ability of identifying the potential resources for information or knowledge regarding a given engineering issueX
7The abilities and performance to participate multi-disciplinary groups together with the effective oral and official communication skills and personal confidenceX
8Ability for effective oral and official communication skills in Turkish Language and, at minimum, one foreign languageX
9Engineering graduates with motivation to life-long learning and having known significance of continuous education beyond undergraduate studies for science and technologyX
10Engineering graduates with well-structured responsibilities in profession and ethicsX
11Engineering graduates who are aware of the importance of safety and healthiness in the project management, workshop environment as well as related legal issuesX
12Consciousness for the results and effects of engineering solutions on the society and universe, awareness for the developmental considerations with contemporary problems of humanityX